Laser Scanning and Structures on Site

February 4, 2025

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4 minutes read

In the construction industry, precision and efficiency are essential for success. Laser scanning is a technology that transforms how construction projects are validated and coordinated. Whether you're working on large-scale buildings or smaller renovation projects, laser scanning provides the precision needed to ensure everything aligns perfectly from start to finish.

What is Laser Scanning?

Also known as High-Definition Surveying (HDS) or Reality Capture, laser scanning utilizes advanced lasers to map environments with millimetric precision. This technology enables project teams to verify site conditions and prepare for the installation of prefabricated components such as structural steel, precast concrete, and mass timber.

Types of laser scanning technologies include:

Terrestrial Laser Scanning (TLS): A stationary scanner mounted on a tripod for high-precision scans.

Simultaneous Localization and Mapping (SLAM): A mobile scanner that maps while moving.

Vehicle Laser Scanning (VLS): Mounted on vehicles, including drones and cars, to capture larger areas.

Airborne Laser Scanning (ALS): Attached to aircraft, such as helicopters and drones, to survey expansive terrains.

These scanners collect vast amounts of data in minutes or over several days, depending on the project scale. The result is a detailed point cloud integrated into Building Information Modeling (BIM) software, allowing teams to compare design plans with actual conditions and identify potential discrepancies early on.

Modelo Tech Studio staff scanning site conditions with an RTC360 and a VLX3

Why use laser scans to validate and coordinate the construction?

Laser scanning serves multiple purposes on construction sites, enhancing accuracy and efficiency across multiple stages of a project. Some key applications include:

Site surveys and level mapping: Providing precise representations of terrain flatness reports for existing structures.

As-built documentation: Ensuring the construction progress aligns with design models.

Progress Monitoring: Keeping projects on track by validating milestones and schedules.

Quality control: helping to detect deviations early to avoid rework.

Renovation and retrofitting: capturing existing conditions for better integration of new designs.

Beyond technical benefits, laser scanning improves client communication through a clearer visualization of project progress and outcomes, making it a versatile tool for construction.

Scan to BIM: Point cloud scan converted to 3D model

Use cases

 

As projects increasingly incorporate complex designs and prefabricated components, traditional methods of construction and site monitoring struggle to meet the demands for accuracy. As the industry increasingly incorporates industrialized elements—such as prefabricated concrete, steel structures, and mass timber—the precision of on-site construction must match the accuracy of the machines fabricating these components. Misalignment could result in costly mismatches during assembly. This is where laser scanning plays a critical role, ensuring that construction sites are accurately prepared to receive prefabricated elements and enabling seamless integration.

As-Built vs Design Comparison: Prefabricated wall panels construction verification

There are many other use cases for laser scanning the site, such as:

Floor Flatness Verification: Millimetric precision assessments for quality assurance.

As-Built vs. Design Comparison: Ensuring conformance between design intent and field execution.

Schedule Validation: Tracking project milestones visually and quantitatively.

Integration of New and Existing Structures: Aiding in seamless retrofitting and renovations.

Scan to BIM: Point cloud scan converted to 3D model

Advantages and Challenges

 

As with any other process, laser scanning has its pros and cons. This post has already brought up one of the advantages, the improved accuracy for a high-detail comparison between the design and the execution on site, but there are many more:

Cost-effectiveness: Doing a Laserscan is faster, more precise and involves fewer people than the traditional methods of mapping an area. The workflow is simpler, and the result is much more precise than a measurement taken by hand.

Data Dissemination: A laser scan can have a lot of data, from the images it’s possible to determine materials, conditions and more. Also, a good scan can be used to reduce third parties ’trips to the site (like consultants, surveyors, architects, etc.), as the point cloud can be used as a trusted data source to validate elements in construction.

Enhances Collaboration: 3D laser scanning can play a vital role in enhancing coordination and collaboration on projects, leading to more efficient, faster and informed decision-making. By strengthening communication and fostering positive relationships among project teams, it helps ensure the successful completion of a high-quality project.

Better as-built models: With the precision of the scans, it’s possible to create a very high accuracy and high-fidelity BIM model of the construction, that can be used for documentation, maintenance, renovations and much more.

Laser Scanning: scan of as-built conditions

But not everything is sunshine and rainbows, here are some challenges during laser scanning:

Weather: Scanning open spaces has a factor that can’t be controlled, the weather. Rain and snow can affect the sensors, leading to inaccuracies in the data.

Equipment Price: Even though laser scanning can reduce the overall cost of the project, high-precision scanners are expensive, requiring careful investment.

It requires a lot of practice: Proper training is essential to ensure accurate data capture and processing.

 

Laser scanning is a game-changing tool in the construction sector, offering unparalleled accuracy, cost efficiency, and collaborative potential. By integrating laser scanning into workflows, professionals can ensure smoother project execution, improved quality, and a clear path to innovation for a better overall product.

Bernardo Duarte

Structural BIM Manager

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